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HG32 precision stainless steel composite welded pipe mill
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HG32 precision stainless steel composite welded pipe mill

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一. 产品概述:  1.该设备为制造生产Φ13~Φ40mm,δ0.6~2.5mm精密不锈钢复合焊管及相应复合方管的专用设备。该设备组成从放料架至定尺切断锯止,在适当管径和适当壁厚范围内,制管速度可作相应调整。 2.适用材料:   (1) A:内管.热轧或冷轧带钢,     B:外管.不锈钢带钢   (2) 材质: A.内管低碳钢,       B.外管不锈钢   (3) 钢带厚度内管:0.6~2.5mm,   外管:0.2~1.0mm 3.加工复合管尺寸范围:   (1)  外    径: Φ13~Φ40mm   (2)  壁厚内管: 0.6~2.5mm,   外管: 0.2~1.0mm   (3)  长    度: 4~9M 4. A: 钢管产品生产工艺流程:   原料(带钢卷)→放料→钢带首尾剪切对焊(用户自备)→储料仓→无动力矫平→成型轧制→高频焊接→去除焊缝外毛刺→冷却→焊缝打磨→定径→吹干→进入复合机组    B: 复合管产品生产工艺流程:   原料(不锈钢带钢卷)→放料→钢带首尾剪切对焊(用户自备)→导位装置(上为成品钢管下为不锈钢钢带)→复合轧制→氩弧焊接→焊缝打磨→定径→粗矫直→定尺切断→落管架 5.轧制速度:2~15M/min。 6. 电源:(供参考)   (a)设备电机:3KW+2X18.5KW+22KW+5.5KW+5X2.2KW=78.5KW   (b)高频设备:100KW      (C)氩弧焊机:500A  设备组成:  1.放料架:   双边3600  旋转,人工手动涨紧。   钢带宽度: 125mm   钢带厚度内管:0.6~2.5mm,  外管:0.2~1.0mm   带卷外径:Φ1200mm   带卷内径:Φ350~Φ400mm 2.内焊管储料仓:   (1)结构型式:鼠笼式板焊件,配有自动喂料和出料机构。   (2)调整方式:螺杆式人工调整。   (3)储料量:150-300M。   (4).内焊管主机:     (1) 矫平装置:      1架     (2)水平辊架:      12架。     (3)立辊架:        14架     (4)分动力箱:      12只     (5)导向辊座:      1架     (6)挤压辊座:      1架     (7)外焊缝刨刀架:   2组     (8)吹干机构:     1架     (9)主传动:       (a)主电机:    18.55KW直流电机      2台       (b)主减速机: ZSY200-31.5           2台   (5).外不锈钢复合管主机:       (1)喂入机构:      1架       (2)复合机构:      1套       (3)导向辊座:      1架       (4)挤压辊座:      1架       (5)打磨装置:       3组       (6)复合管定径部份:         水平辊架:    6架。         立辊架:      6架         分动力箱:    3只(两联)        (7)粗矫直机构:         结构型式:三平五立。       (8)主传动系统:         (a)主电机:       22KW直流电机              1台         (b)主减速机:    ZSY200-31.5               1台   (6).电脑切割锯:     (1)结构型式:电脑跟踪,自动切割。     (2)切割厚度:δ0.6~2.5mm。     (3)切割外径:Φ10~Φ40mm。     (4)切割长度:4~9m。     (5)切割误差: ≤0.3mm     (6)切割电机:5.5KW   (7).落管架:轨道式气动翻料装置。
 
Product Overview:
1 The equipment for the manufacture of production Φ13 to Φ40mm δ0.6 to 2.5mm precision stainless steel composite pipe and the corresponding composite square tube of special equipment. Cut off saw only the composition of the device from the the discharge tray to cut to length, within the scope of the proper diameter and appropriate wall thickness, the the pipe speed can be adjusted accordingly.
2. Applicable material:
(1) A: the inner tube of hot-rolled or cold-rolled strip steel, B: the outer tube of stainless steel strip
(2) Material: A. tube stainless steel tube Low carbon steel, B.
(3) within the thickness of the steel strip pipe: 0.6 ~~ 2.5mm, the outer tube: 0.2 ~ 1.0mm
3. Processing the composite pipe size range:
(1) outer diameter: Φ13 ~ Φ40mm
(2) The wall thickness of the inner tube: 0.6 ~~ 2.5mm, the outer tube: 0.2 ~ 1.0mm
(3) Length: 4 ~ 9M
4. A: steel pipe production process:
Steel strip, both shear butt (user-owned) power leveling → → storage silos → forming rolling → high-frequency welding → removal of weld seam the outside burrs → cooling → welding raw (strip steel roll) → discharge → seam grinding into the composite unit → sizing → drying →
   B: composite pipe production process:
Raw materials (stainless steel strip volume) → discharge → the steel strip inclusive shear butt (user-owned) → bit guide means (for finished steel argon welding composite rolling stainless steel strip) → → → welds polished coarse → sizing → straightening → → Length of cut off the pipe rack
Rolling speed: 2 ~ 15M/min.
Power: (for reference)
(a) Equipment Motor: 3KW +2 X18.5KW +22 KW +5.5 KW +5 X2.2KW = 78.5KW
(b) high-frequency equipment: 100KW
(C) TIG welding machine: 500A
 
Equipment components:
 
Discharge rack:
The bilateral 3600 rotation, manually tensioner.
Strip width: 125mm
Strip thickness of the inner tube: 0.6 ~~ 2.5mm, the outer tube: 0.2 ~ 1.0mm
The outside diameter of the coil: Φ1200mm
Reel diameter: Φ350 ~ Φ400mm
2. Within the pipe storage silos:
(1) Structure Type: squirrel cage plate weldment with automatic feeding and discharging institutions.
(2) to adjust the way: manual adjustment screw.
(3) Reserve quantity :150-300M.
(4). Within welded pipe host:
(1) flattening device: a
(2) the level of roller frame: 12.
(3) vertical roll stand: 14
(4) power box.: 12
(5) The guide rollers Block: 1
(6) squeeze rollers Block: 1
(7) outside weld the planer frame: 2 groups
(8) drying institutions: a
(9) the main drive:
(A) Main the motor: 18.55KW DC
(B) the main reducer: ZSY200-31.5 2 sets
(5). Outer stainless steel composite pipe host:
(1) feeding agencies: a
(2) composite bodies: 1 set
(3) guide roller seat: 1
(4) squeeze rollers Block: 1
(5) grinding means: 3
(6) composite pipe sizing part:
Horizontal roller frame: 6.
Vertical roller frame: 6
Sub power box: 3 (in duplicate)
(7) crude straightening mechanism:
Structure type: Three-level penta-established.
(8) the main transmission system:
(A) Main Motor: 22KW DC motor
(B) the main reducer: ZSY200-31.5 1 station
(6). The computerized cutting saws:
(1) Structure type: computer tracking, automatic cutting.
(2) cutting thickness: δ0.6 ~ 2.5mm.
(3) cutting the outer diameter: Φ10 ~ Φ40mm.
(4) Cutting length: 4 ~ 9m.
(5) cutting error: ≤ 0.3mm
(6) cutting motor: 5.5KW
(7). The drop tube frame: Orbital pneumatic turn feeding device.
 
Equipment components
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Copyright:Yangzhou Donglun Industrial Equipment Co.,Ltd. 

苏ICP备20013601号-1    Power by:www.300.cn